Super User
Glossary of Hose Reel Terms
Thursday, 21 February 2013 15:36BEVEL CRANK
A bevel crank is a hand crank handle that sits at the front of the reel, as opposed to the usual side position. A bevel crank allows the reel to be operated from the front of the reel, useful in situations where the side of the reel is not accessible due to where the reel is mounted. A bevel crank can be used as a manual rewinding option for motorised reels.
CONSTANT TENSION
Constant tension reels are specifically designed with an extremely durable spring that is able to handle constant, repetitive cycling movements. Constant tension reels are particularly useful for use on crane arms and telebooms; applications where the hose is required to move in and out of the reel hundreds of times a day.
DIRECTIONAL GUIDE ARM
This is a feature particular to our custom made jetting reels. The guide arm is an extendable bar with rollers on the end which is fitted to the bottom of our J Series jetting hose reels. This arm is particularly useful in jetting applications where the reel is usually truck mounted however the hose needs to be fed into a drain at or below ground level. The guide arm acts as an extension of the roller guides, reducing drag and friction as the hose is rewound onto the reel, sometimes from wide angles. The guide arm helps reduce strain on the rewinding mechanism by preventing the hose from rewinding at an extreme angle.
ELECTROMECHANICAL CLUTCH
The electromechanical clutch is a DC powered clutch designed to allow the operator to engage and disengage the drive system from the reel, at the flick of a switch. Disengaging the drive system isolates the gear drive from the reel, reducing the torque required to free turn the reel. Our design all but reduces this torque to zero allowing an almost free wheeling movement of the spool. This lessens operator fatigue when deploying long or large diameter hoses by hand.
ENGINEERED COMPOSITE POLYPROPYLENE
This is the special heavy duty plastic that we use to mould the cases of our Gen III and Gen IV reels.The plastic is anti-static, flame retardant, corrosion resistant and UV stabilised.
EPDM HOSE
EPDM is a particular type of rubber hose that has excellent insulating properties and heat resistance, making it ideal for areas where hot substances may come into contact with the hose. Our AWHD1210 reel, an air/water hose model fitted with EPDM hose, is particularly suited to areas where welding spatter can affect the hose.
FINISHED EDGE STEEL SPRING
The steel spring that we use for our spring retractable reels is a long thin piece of sprung steel that features a rolled edge on the long sides - this rolled edge results in a stronger spring (as opposed to a straight edge which can snap more easily).
FLANGE
The flat, circular plate-like ends on the edge of the reel.
FLUID PATH RISERS
A number of our steel hose reels feature a uniquely designed fluid path that allows for a gradual tangent between the hose and the fluid path, reducing hose stress and flow restrictions at the connection point.
FOOD GRADE HOSE
Any hose reels that feature 'food grade hose' come with a specially lined white hose that is made specifically for food, beverage and food gas applications. The hose has a special inner tube that does not taint the water (or other medium being transferred) with a rubber taste, making it suitable for food processing and manufacturing as well as for drinking water.
FRICTION BRAKE
A friction brake is a device that enables the operator to add or remove drag to prevent 'over spooling' or free reeling - this is when the hose coils too loosely onto the drum. The friction brake is a small curved block that slows the rate at which the hose rewinds onto the drum, ensuring neat and even coiling of the hose.
GEAR GUARD
A gear guard is most commonly seen on our C, T and ST Series steel reels and refers to a curved steel cover that fits over the exposed gear mechanism of the reel.
GEARED HAND CRANK
The geared hand crank drive incorporates an additional gear ratio of up to 4:1 between the hand crank handle and the spool of the reel, reducing operator fatigue when hand-winding large diameter or long lengths of hose.
HOSE BUMPER
In spring retractable reels, the hose bumper is the round or donut shaped rubber fitting that stops the hose from retracting completely into the reel.
HOSE CAPACITY
Hose capacity is referred to where a reel is supplied without hose as standard (ie: most steel reels). Although the reel comes bare without hose, the length and ID of the hose is still mentioned in the product details area because each reel is designed to accommodate a specific size and length of hose, and not all sizes are interchangeable. The size and length of hose that will be used on the reel has a bearing on all sorts of specs - not just the overall size of the frame.
HOSE ID
The internal diameter of the hose. This is the most common method of referring to hose sizes in Australia.
LATCH PAWL
The latch pawl is a black thumb shaped component inside our spring rewind reels. The pawl clicks into depressions in the cog-like ratchet locking ring to enable the hose to be locked at the required length.
LEADER HOSE
A leader hose or inlet hose is the short length of hose that joins the reel at one end to the fluid or gas source at the other end, for example a metre long length of hose that joins a garden tap to the G1218 garden hose reel mounted alongside it.
LEVEL LAYER REWIND
This is a mechanical layering system fitted in place of roller guides that moves back and forth dynamically as the hose is being wound on to the reel. The level layer rewind system ensures the hose is layered perfectly on to the reel every time.
LIVE REEL
A reel that is intended to be used to transfer a medium, ie: there will be a fluid or gas running through the hose. Conversely, a storage reel is just that - one that is used simply as a storage solution for a hose. A live reel will always have a fluid path enabling the medium to get from the source, through the reel, to the business end of the hose.
MOUTHGUARD
The replaceable slot that fits over the front of the reel where the hose comes out.
PIN LOCK
A pin lock is a spring loaded pin on the side of the reel which, when engaged, prevents the spool from rotating (for example when the reel is in transit).
POWDERCOAT
SPP1 is our standard powdercoating spec, in our standard colour Blaze Blue. An SPP1 coating has been tested for salt spray to 1,000 hrs, phosphate etched, primed with E29 epoxy and powdercoated with PR12 polyresin material. SPP2 and SPP3 powdercoat is available on request - please ensure you let us know during the quoting process that you require this particular type of powdercoating. Detailed specifications are available on request.
SIDEPLATE
The sideplate usually refers to the flat oval shaped piece on either side of our polypropylene reels. The sideplate on the side of the reel where the fluid or gas source enters the hose is sometimes referred to as an inlet sideplate or a 'hex' sideplate (due to the hexagonal hole in the middle where the swivel fits). The tension sideplate is on the opposite side of the reel and is the area used for adjusting tension. The sideplates are removable (for maintenance) and replaceable, but please ensure you check the manual before attempting any maintenance.
REDUCTION DRIVE
The reduction drive system is an additional set of gears designed to reduce drive speed and/or torque requirements to drive the reel.
ROLLER BRACKETS
Similar to roller guides, roller brackets are small free-rolling guides that fit over the mouthguard area of the reel to reduce friction against the mouthguard as the hose is pulled in and out of the reel.
ROLLER GUIDES
Roller guides are the stainless steel tubes mounted on the frame of our steel reels, and their purpose is to ensure the hose is not subject to undue wear against the rigid frame. The roller guides rotate freely as the hose is wound on or off the reel, ensuring an even winding movement and exposing the hose to the minimum amount of friction.
TWIN PEDESTAL
A twin pedestal reel is one with two supporting feet with which to mount the reel, providing extra strength and stability (especially useful when the reel is mounted on a vehicle and subject to vibration and movement).
USABLE LENGTH
Occasionally we refer to reels, particularly the constant tension reels, as having a 'usable length'. The total length on the reel is truncated to a usable length on some reels, as a short length of hose needs to remain on the reel in order for the spring mechanism to work effectively.
Catalogues
Thursday, 21 February 2013 07:58
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2016 CATALOGUE
2014 Hard Copy Catalogue Change Log
We have recently printed hard copies of our 2014 Catalogue. As with any project involving this level of technical detail, we are likely to discover a few errors despite many rounds of proofreading. Following is a list of identified errors. The soft copy catalogue file above is kept up to date; this list is a notification for customers looking at a hard copy, and was last updated 28th October 2014.
- Page 22 - BD1020: Should have a BSPF inlet, not NPT as stated.
- Page 23 & 24 - Gen IV Series reels have been discontinued.
- Page 27 - C Series Hand Crank Reels: The hand crank C Series comes with a friction brake as standard, it is incorrectly shown as an optional extra. Note that for motorised versions of the C Series, the friction brake is an optional extra.
- Page 59 - S555 Series Steel Spring Rewind Reels: Part number S070.1507.300 reads 19mm x 20m, this should read 10mm x 30m
- Page 71 – C Series Welding Cable Reels – part numbers WC480150, AWC480150, EWC480150, EAWC480150 and HWC480150 should show the cable capacity as 70mm2 not 70m2
- Page 81 - ER Series Low Torque Reels: The stainless steel versions should have 'SS4' on the end of the part numbers to indicate 304 Stainless Steel, so the part numbers should read ER1300SS4 and ER1500SS4
- Page 98 - A4 Series 4 Port Hose Reels: Referred to as '2 port hose reels' in the table
- Pages 124 - 132 - Product titles state 'Cable Hose Reels'; these should be 'Cable Reels'
- Page 138 - Tool Balancers: The TB Series heavy duty tool balancers show the length as '24 metres' this should be 2.4m
- Page 147 - Electric Drives: part numbers P56X209 & P56X205 are marked as 500rpm; these should read 650rpm
CUSTOM MADE REELS
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Types of Hose Reels - Custom Made Reel Manufacturer
Friday, 15 February 2013 13:06ReCoila manufactures three main types of hose reels – small industrial polypropylene reels, heavy duty steel reels, and completely custom made reels. We also import high quality steel spring rewind and stainless steel hose reels, as well as constant tension reels for use with automation equipment.
There are a few things to consider to narrow down the choice of reels to choose from. You'll most likely know what you will be transferring - air, water, grease, etc - and in addition, you'll need to size the reel according to the inside diameter (ID) of the hose you will be using.
Consider the length of the hose you'll need based upon the placement of hose in the work area. Note that the longer the hose, the greater the possibility of pressure loss. What kind of construction material will you need? Will polypropylene be adequate or do you need a heavy duty steel reel? You might like to consider stainless steel if corrosion will be a factor.
Of course, these recommendations are just a guide - if you're not sure, or would just rather talk to our technical staff, please feel free to give us a call and together we can find the best reel for your application.
POLYPROPYLENE REELS
We have two series of spring rewind polypropylene reels – Gen III and Gen IV.
GEN III SERIES HOSE REELS
ReCoila’s Gen III engineered composite polypropylene reels are best-sellers for a reason – they’re tough, reliable, functional and durable. With nearly twenty different application-specific models, each with a range of hose sizes and lengths, there’s sure to be a reel to suit your application. The Gen III Series is ideal for a wide range of industrial applications. Choose this reel if:
- You intend to use your reel multiple times each day
- You are in an industrial workplace and need a heavy duty hose reel
- You need a reel that is resistant to UV exposure, impact, and corrosion
- You would like to buy an Australian made product
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STEEL REELS
ReCoila manufactures five types of hose reels in our core steel range – the C Series, T Series, ST Series, J Series and RF Series. Steel reels are generally supplied without hose, however we can provide hose if required.
C SERIES STEEL HOSE REELS
ReCoila C Series hose reels are ideally suited for a variety of applications. This simple but tough hose reel will handle a multitude of hose sizes, lengths and pressures. The C Series is a basic modular hose reel commonly used for refueling, water, high volume compressed air, and a range of other fluids. ReCoila C Series reels can be supplied as hand crank, bevel crank, electric, pneumatic or hydraulic rewind. Choose this reel if:
- You just need a simple, sturdy hose reel
- You need the strength and stability of full steel construction
- You would like to buy an Australian made product
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T SERIES HEAVY DUTY STEEL HOSE REELS
The T Series is one of our best selling steel reels, fabricated from heavy gauge 3mm steel plate to ensure rigidity and strength. High flow swivels and fluid paths ensure optimum flow, and a heavy duty spool and stainless steel main axle resist corrosion and damage. The T Series has been developed with a modular frame and spool configuration that works with a wide range of add-ons, resulting in a reel that is customised to your particular application.
Particularly suited to lubrication, watering, fuel transfer, high volume compressed air, food transfer, firefighting and more, the T Series can be supplied as hand crank, bevel crank, electric, pneumatic or hydraulic rewind. Choose this reel if:
- You need a lot of features
- You want a reel that is customisable to your needs
- You would like to buy an Australian made product
ENQUIRE ABOUT THIS PRODUCT
ST SERIES SPRING STEEL HOSE REELS
ReCoila’s ST Series heavy duty hose reels feature an external spring canister for easy maintenance, high flow swivels and fluid paths, stainless steel roller guides with ball bearings, a positive latching system and heavy duty roll spun flanges. The ST Series is available as spring rewind only. Choose this reel if:
- You need a reel to suit large ID hoses (32mm and over)
- You need a spring rewind reel that is extremely durable
- You would like to buy an Australian made product
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J SERIES JETTING HOSE REELS
These reels are specifically designed for jetting purposes and are constructed using a base design coupled with add-ons to produce a reel to suit your individual application. Choose this reel if:
- You will be using it for jetting or pressure washing
- You would like to buy an Australian made product
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RF SERIES CUSTOMISED HOSE REELS
This reel is a typical hose reel shape, with a simple triangular base and (usually) an open spool sitting on top. You can see a few of these in our custom reel gallery. The RF Series covers any custom made reel with this basic configuration and is typically used for storage, offshore refuelling, watering, aquaculture, electricity providers and more. The RF Series reels are custom made to your specs – please complete our quote request form to enable us to quote on a reel to suit your individual job. Choose this reel if:
- You need a reel for long hose lengths or large ID hose
- You have a specific type of hose such as umbilical / bundled hoses or layflat
- You would like to buy an Australian made product
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STEEL AND STAINLESS STEEL SPRING REWIND REELS
ReCoila's range of steel spring rewind reels and stainless steel spring rewind reels covers a wide range of hose sizes, lengths and pressures and is mostly suitable for air, water (hot / cold / high pressure), oil, grease and some chemicals. We also have steel spring rewind hose reels for welding, cutting, static discharge and other special purpose reels. The stainless steel range is most suited to hygienic environments and covers small to large hose diameters and short to long lengths. Choose these reels if:
- You need a sturdy hose reel that is spring retractable
- You need to mount the reel on a vehicle (selected models only)
- Stainless steel is required for hygiene or easy washdown
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CONSTANT TENSION HOSE AND CABLE REELS
ReCoila’s range of automation reels are specifically designed to supply hydraulic oil from fixed to moving points on cranes, truck mounted cranes, forklift trucks and other materials handling equipment. These are specialist reels available in a wide range of configurations with up to 6 hoses, with or without cable, in a variety of lengths and pressures. Choose these reels if:
- You require a reel that can handle the constant repetitive unwind / rewind motions of crane arms or forklift truck lifting mechanisms
- You need a reel that is compact, efficient and reliable
- Your application demands the reel be suited to high cycle rates
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COMPLETELY CUSTOM MADE REELS
If you can’t find a reel in our standard range that fits the bill, we can custom design a reel to suit your needs. The possibilities are near limitless - take a look at our engineering capabilities and our custom hose reel gallery. Contact our team to discuss your requirements, or to get the ball rolling you can complete our custom reel quotation form and we’ll get back to you ASAP.
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